brother pacesetter ps500 manual

The Brother Pacesetter PS500 is a versatile electronic sewing machine designed for home use, featuring a wide range of stitches, automatic needle threading, built-in buttonholer, adjustable stitch length and width, drop-in bobbin system, free arm capability, and multiple presser feet. Powered by standard household current. Below are key sections for safety, features, setup, operation, maintenance, and troubleshooting.

1. Features at a Glance 2. Unpacking and Setup 3. First-Time Operation 4. Specifications 5. Controls and Functions 6. Stitch Selection and Settings 8. Basic Sewing Techniques 9. Maintenance & Cleaning 10. Regulatory Information 11. Troubleshooting

Features at a Glance

Key components: Main sewing unit with built-in stitch patterns, Free Arm, Foot Controller, Power Cord, Accessory Box with presser feet, bobbins, needles, and seam ripper.

FeatureDescription
Automatic Needle ThreaderSimplifies threading the needle
Drop-in Bobbin SystemTop-loading, clear cover for easy monitoring
Built-in ButtonholerOne-step automatic buttonhole
Free ArmFor sewing cuffs, sleeves, and other tubular items
Stitch Selection DialSelects from built-in utility and decorative stitches
Stitch Length/Width AdjustersCustomize stitch size
Reverse Sewing LeverReinforces stitch beginnings and ends
Presser Foot Pressure DialAdjusts for different fabric thicknesses
Foot ControllerControls sewing speed with foot pressure
Power Switch & LightTurns machine on/off; illuminates work area

Unpacking and Setup

Remove all packaging materials. Place machine on a stable, well-lit table.

  1. Install the Foot Controller: Plug into the machine port.
  2. Connect Power: Plug power cord into machine and then into a wall outlet.
  3. Attach Accessories: Install the standard presser foot as shown in diagram.
  4. Wind and Insert Bobbin: Follow threading guide to wind bobbin and place in bobbin case.
  5. Thread the Machine: Use the automatic needle threader or follow threading path.

WARNING! Keep fingers away from needle area during operation. Unplug machine when not in use or when changing accessories.

First-Time Operation

Plug in and turn on the power switch.

  1. Select a Stitch: Turn the stitch selection dial to a basic straight stitch (pattern 1).
  2. Set Stitch Length: Adjust to medium setting (around 2.5).
  3. Practice on Scrap Fabric: Place fabric under presser foot, lower foot, and gently press foot controller.
  4. Use Reverse Lever: Hold to sew a few reverse stitches at start and end.
  5. Experiment: Try different stitches and settings on scrap material.

CAUTION! Always turn the handwheel toward you (counter-clockwise) to avoid timing issues. Never pull fabric while needle is in it.

Specifications

Controls and Functions

Main Controls: Power Switch, Stitch Selection Dial, Stitch Length Dial, Stitch Width Dial, Reverse Sewing Lever, Presser Foot Lifter.

Stitch Patterns: Selected via dial (refer to stitch chart on machine). Adjustments: Length for shorter/longer stitches; Width for zigzag and decorative stitches. Tension Control: Dial adjusts thread tension (4 is normal). Presser Feet: Snap-on system for quick changes.

Stitch Selection and Settings

Consult the stitch guide printed on the machine or manual.

  1. Straight Stitch: For seams, topstitching (Pattern 1).
  2. Zigzag Stitch: For finishing edges, appliqué (Pattern 2-4).
  3. Stretch Stitches: For knits (Pattern 5-7).
  4. Decorative Stitches: For embellishment (Pattern 8+).
  5. Buttonhole: Select buttonhole pattern, use foot for automatic sizing.

Tip: Always test stitch settings on a fabric scrap before starting your project.

Basic Sewing Techniques

Follow these steps for general sewing.

  1. Prepare Fabric: Press if necessary.
  2. Thread Machine and Insert Bobbin: Ensure correct threading.
  3. Select Stitch and Settings: As required for your fabric and task.
  4. Position Fabric: Under presser foot, lower the foot.
  5. Sew: Gently press foot controller, guide fabric lightly.
  6. Finish: Reverse stitch, raise needle, lift presser foot, remove fabric, and cut threads.
  7. Buttonholes: Mark position, attach buttonhole foot, select pattern, and follow automatic cycle.
  8. Zippers: Use zipper foot for installation.

WARNING! Do not sew over pins. Remove them as you approach to avoid needle breakage and injury.

Maintenance & Cleaning

Unplug machine before any maintenance.

  1. Cleaning: Use small brush to remove lint from bobbin area and feed dogs.
  2. Oiling: Apply one drop of sewing machine oil to designated points as per manual (if required).
  3. Needle: Replace bent or dull needles immediately. Ensure correct type for fabric.
  4. Storage: Cover machine when not in use to prevent dust accumulation.

CAUTION! Use only recommended Brother sewing machine oil. Do not use household oils.

Regulatory Information

FCC Compliance: This device complies with Part 15 of the FCC Rules. Copyright © Brother Industries, Ltd. "Pacesetter" is a trademark of Brother International Corporation. For support, visit www.brother-usa.com or contact Brother Customer Service at 1-800-284-4357.

Troubleshooting

SymptomPossible CauseCorrective Action
Machine does not runNot plugged in / Power switch offCheck power cord connection; ensure power switch is ON.
Needle breaksIncorrect needle/fabric, bent needle, pulling fabricUse correct needle type; do not pull fabric; replace needle.
Thread bunches underneathIncorrect bobbin threading / tensionRe-thread bobbin; check bobbin is inserted correctly; adjust bobbin tension.
Skips stitchesBlunt/bent needle, incorrect needle typeReplace needle with correct type for fabric.
Uneven stitchesIncorrect upper thread tensionRe-thread top thread; adjust tension dial.
Buttonhole not formingIncorrect foot / settingsUse automatic buttonhole foot; ensure fabric is stabilized.

Reset: Turn power off and on. Re-thread completely (top and bobbin).

Service: For repairs, contact authorized Brother service center. Do not disassemble machine.

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